Analysis, Inspection & Test

1.Cemical Analysis
2.NonDestructive test
3.Mecanical test
4.Structure Observation
5.Corrosion test

6.Other Corrosion test

1.Chemical Analysis top

Analysis Specimen
Florecent x-ray analysis expect C, S, O, N 10mm Dia.
20mm Dia.
30mm Dia.
C, S analysis Machining chips
O, N analysis Machining chips


2.Non Destructive test
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Inspection/ Measurement Include
Appearance check Photo include
Dye penetrant inspection Photo include
Dimensional inspection -
Radiography inspection -
Measurement for
Ferrite amount
Carburization
Surface roughness, etc
-


3.Mechanical test
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Test
Tensile test ar room temp.
(UTS, 0.2PS, Elongation, Reduction of area)
at high temp.
(UTS Elongation, Reduction of aera)
Impact test at room temp.
at lower temp.
(designated temp. lower than room temp.)
at higher temp.
(designated temp. higher than room temp.)
Hardness test Brinell hardness test
Rockwell hardness test
Shore hardness test
Micro vickers hardness test
Echo chip
Creep rupture test
Bend test at room temp.
at higher temp.
(designated temp. higher than room temp.)
Fatigue test Tensile-Compress (Atmosphere)
fatigue limit pu to 10,000,000
Tensile-Compress (Corrosion enviroment)
Rotating (Atomosphere)
Rotating (Corrosion enviroment)
Abrasion test ASTM G65 Dry sand/Rubber wheel


4.Structure Observation
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Micrpscopeto be used Observation
Optical Microscope Microstructure
Inclusion amount measurement
SUMP structure
Grain size measurement, Sprint, etc
Scanning Electron Microscope Fracture surface observation
Chemical analysis by EDS
(limited to the element heavier tha N)


5.Corrosion test
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Type of test Standard
General Corrosion test JIS G 0591 (5% H2SO4) 6Hours
Pitting & Crevice Corrosion test JIS G 0578 (6%FeCl3) 24 Hours
ASTM G48
Pitting potential measurement test JIS G0577 (3.5%NaCl, 50deg.C)
ASTM G61
Anode polarization test JIS G0579 (H2SO4)
ASTM G5
Measurement of electro chemical reaction rate
on stainless steel
JIS G 0580
ASTM G 108
Stress cracking Crorrosion test JIS G 0576 (42%MgCl2)
ASTM G36
a. single axis tensile method
b. U bending test
Inter-granular Corrosion test JIS G 0571 (10% Oxilic aciod etching)
ASTM A262 practice A
Huey test
JIS G 0573 (65% Nitric acid)
ASTM A262 practice C
Strauss test
JIS G 0575
(Sulfuric acid / Copper sulfate)

ASTM A262 practice E


6.Other Corrosion test top

Any other corrosion test is estimatd upon receipt of inquiry

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